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Hyundai Steel Launches $5.8 Billion Louisiana Mill Project

Steel News  |  2026-09-07 05:12:41

Hyundai Motor and Kia have already committed to purchasing 800,000 tons of automotive steel, while POSCO, which owns a 20% interest in HPLS, will market another 600,000 tons, a news release said.

Hyundai Steel Launches $5.8 Billion Louisiana Mill Project
Summary
  • Hyundai Steel launches Louisiana project: The company has broken ground on the Hyundai-POSCO Louisiana Steel (HPLS) electric arc furnace mill in Donaldsonville. The $5.8 billion facility will have annual production capacity of 2.7 million tons of flat steel.
  • Automotive steel takes priority: Around 1.8 million tons of the planned output will be automotive steel, with the remaining 900,000 tons designated for general applications. Hyundai Motor and Kia have committed to purchasing 800,000 tons, while POSCO will market another 600,000 tons.
  • Lower-carbon production planned: Commercial production is targeted for the first quarter of 2029. The mill will combine direct reduced iron, scrap, electric arc furnace technology, renewable energy and carbon capture, with Hyundai Steel expecting emissions to be around 70% lower than conventional blast furnace production.

SEATTLE (Scrap Monster): Hyundai Steel has begun construction of a major steelmaking project in Louisiana. The development is part of the company’s efforts to expand local production and strengthen its position in the U.S. automotive market.

The company held a groundbreaking ceremony on September 4 for the Hyundai-POSCO Louisiana Steel (HPLS) electric arc furnace mill in Donaldsonville. The facility will be built at an investment of $5.8 billion and will have capacity to produce 2.7 million tons of flat steel annually. Automotive steel will make up 1.8 million tons of the planned output, while another 900,000 tons will be supplied for general applications. Upon reaching full capacity, the plant is expected to generate about $4 billion in annual revenue.

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Hyundai Steel to break ground on Louisiana mill in September

Hyundai Motor and Kia have already committed to purchasing 800,000 tons of automotive steel, while POSCO, which owns a 20% interest in HPLS, will market another 600,000 tons, a news release said.

Production is scheduled to begin in the first quarter of 2029. The mill will use direct reduced iron and scrap in electric arc furnaces, supported by renewable power and advanced carbon capture technology.

According to Hyundai Steel, the process is expected to reduce emissions by around 70% compared with traditional blast furnace production. Additionally, the new facility will reduce the company's dependence on exports from South Korea.

The Louisiana location is located in close proximity to major automotive plants. It also offers strong transport links through the Mississippi River.

Frequently Asked Questions


  • How much is Hyundai Steel investing in its Louisiana steel mill?
  • Hyundai Steel is investing approximately $5.8 billion in the HPLS project in Donaldsonville, Louisiana. The investment will establish a large-scale local steelmaking base designed to support the company's growing presence in the North American automotive market.

  • What will be the production capacity of the Louisiana steel mill?
  • The facility is planned to produce 2.7 million tons of flat steel annually once fully operational. Automotive steel will account for 1.8 million tons, while approximately 900,000 tons will be produced for general industrial applications.

  • When will Hyundai Steel's Louisiana mill begin production?
  • Commercial production is scheduled to start in the first quarter of 2029. The project is expected to strengthen Hyundai Steel's local supply capabilities while reducing its reliance on steel shipments from South Korea.

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