Alcoa Unveiled Plan to Rebuild and Modernize U.S. Smelter
Aluminum | 2025-10-24 02:16:46
Massena Operations has an annual nameplate capacity of 130,000 metric tons and is one of the four remaining smelters in the United States.
By Paul Ploumis
SEATTLE (Scrap Monster):
Alcoa Corporation has announced a $60 million capital investment at its Massena Operations in New York, set to continue through 2028. The funding will be used to rebuild and modernize the smelter’s anode baking furnace, a critical component of the aluminum smelting process.
The project is supported by a 10-year energy contract with the New York Power Authority (NYPA), which will supply Massena Operations with 240 megawatts of competitively priced renewable energy starting April 1, 2026. The contract includes options to extend for two additional five-year terms. Additionally, the investment is supported by a $6 million grant from Empire State Development (ESD).
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William F. Oplinger, President and CEO of Alcoa, highlighted the importance of collaboration with NYPA and ESD, stating the investment will sustain American manufacturing and continue to generate economic benefits for the region. “We are proud to make aluminum in New York and the U.S.,” he added.
Massena Operations, one of only four remaining smelters in the United States, has an annual nameplate capacity of 130,000 metric tons and employs approximately 550 workers, including contractors. The modernization project is expected to enhance operational efficiency, support long-term sustainability, and maintain the smelter’s critical role in the U.S. aluminum industry.
Key Highlights:
$60M investment in anode baking furnace modernization through 2028
10-year renewable energy contract with NYPA for 240 MW
$6M grant support from Empire State Development
Massena Smelter employs ~550 workers and produces 130,000 metric tons annually
Strengthens U.S. aluminum production and regional economic impact
This strategic investment reinforces Alcoa’s commitment to sustainable U.S. manufacturing and positions Massena Operations for enhanced efficiency and long-term growth.
POLL
What do you think is the biggest benefit of Alcoa’s $60 million investment in the Massena smelter?
Frequently Asked Questions
- How much is Alcoa investing in Massena Operations?
$60 million through 2028 to modernize the anode baking furnace.
- What is the purpose of the investment?
To rebuild and modernize the smelter’s critical anode baking furnace.
- What energy support is included in the project?
A 10-year renewable energy contract with NYPA for 240 MW starting April 1, 2026.
