BioSec Enviro offers over 30 years of innovation in meeting the challenges involved in the handling and treatment of biological wastewater for municipal facilities around the world. We have worked on well over 200 installations and more than 25 truck-loading systems of up to 60,000 cu.ft. storage capacity.

We are your full-service supplier for the transportation of dewatered sludge. BioSec’s in-house capabilities include:

• Design and Engineering – Let our engineers work with you to design your system requirements. Whether it is a new facility or the refurbishment of an existing plant, from concept to detailed engineered drawings and submittal packages, we have the experience and the expertise.

• Manufacturing – With over 50,000 square feet of fabrication area and a lifting capacity of 165 tons, no project is too large. Within our machine shop and steel fabrication area, we regularly manufacture screw conveyors and storage systems from carbon and 300s stainless steel as well as abrasion-resistant alloys.

• Quality Assurance – With our QA program MQA-100-1 (ISO9003), you are guaranteed that the equipment provided by BioSec will meet the needs of your demanding environment. Conformance to API 650 Tank Manufacturing Standards provides our customers with the quality required in the storage of dewatered biosolids.

• Project Management – No matter what the size of the project, our customers rely on the timely and accurate exchange of information. With a single-point of contact provided to you, engineering submittals and equipment delivery schedules are regularly communicated. Our goal is to provide the customer with on-time, accurate and complete deliverables.

• Installation and Service – Our installation experts represent a resource to customers. With over thirty years of dewatered sludge systems installation experience, we know what it takes to get the job done. Service is a must in the rugged environment of wastewater treatment and our technical staff offers the necessary support. Replacement parts manufactured to the original OEM specifications and standard CEMA components made to the customer’s specific needs are available.

BioSec – your ‘Single Source System Responsibility’ provider has the experience, the design capability, installation history, manufacturing facility and support with all the necessary equipment components, from conveyors of all types, to slide gates, controls, truck-loading systems, or delivery to other down stream process systems. Our designs incorporate the heavy-duty, robust construction and easy maintenance features demanded from our customers for the conveyance and storage of dewatered biosolids systems – YOU CREATE THE NEED. WE CUSTOMIZE THE SOLUTION.

Engineered Systems Design & Support

With over 30 years experience, the BioSec design team works with lead engineering firms to refine specifications and recommend innovative solutions to ensure that the most appropriate and efficient equipment alternatives can be implemented. We routinely develop comprehensive equipment plans, complete autocad drawings, sizing and capacity specifications and projections, electronic control designs, budgets and schedules.

Through our in-house Engineering support, we are able to provide our customers with single-source responsibility for all aspects of the system:

• Engineering assistance
• Sizing of equipment
• Drawings
• Specifications
• Budget pricing
• Custom Manufacture
• Aftermarket service and support
• Start-up assistance and operator training

Full System integration

BioSec supplies the entire system, from point of collection – whether it be from dewatering equipment or a foreign sludge receiving facility – to ultimate point of disposal, utilizing shafted screw conveyors, shaftless conveyors, or pumps to truck loading, composting, incineration or a drying system. And we offer the in-house expertise to provide you with the detailed design, engineering, project management, installation and aftermarket support, service and spare parts

Wastewater Screens & Equipment

BioSec provides wastewater screens and MBBR/IFAS biological wastewater treatment solutions for municipal and industrial facilities, with a wide range of screening, conveyor and storage equipment options. Built from heavier materials (stainless steel, etc.) and robust components to perform dependably for more than 25 years, our equipment meets the most rigorous demands for reliability and long-term service.

Headworks systems include:

• Screens & Separators
• Grit Removal
• Compactors
• Washers
• Horizontal Shafted and Shaftless Conveyors
  Inclined Shafted and Shaftless Conveyors
  Vertical Shafted and Shaftless Conveyors
• Grit Conveyors
• Screenings Conveyors

In addition to individual component design and manufacture, BioSec offers complete system solutions...

• Engineering assistance
• Sizing of equipment
• Drawings
• Specifications
• Budget pricing
• Custom Manufacture
• Aftermarket service and support
• Start-up assistance and operator training

Parts & Service

BioSec Enviro is committed to providing full service and support to all of our customers.  BioSec’s fully trained service technicians are able to provide aftermarket support, maintenance services, and develop preventative maintenance programs specifically tailored to your installation. 

BioSec Enviro’s manufacturing facility is also able to quickly supply spare parts for all BioSec supplied equipment, as well as other OEM engineered or CEMA-type equipment.

In addition, our in-house Engineering support team is able to provide our customers with answers to design, maintenance, and service concerns.

Aftermarket Conveyor System Spare Parts List

Shafted Rotors

10 ft long rotor, 304 S/S, 12" dia, single pitch 1/4" thick flights 
10 ft long rotor, 304 S/S, 14" dia, single pitch 1/4" thick flights 
10 ft long rotor, 304 S/S, 16" dia, single pitch 1/4" thick flights

10 ft long rotor, 304 S/S, 18" dia, single pitch 1/4" thick flights
10 ft long rotor, 304 S/S, 20" dia, single pitch 1/4" thick flights 
10 ft long rotor, 304 S/S, 22" dia, single pitch 1/4" thick flights
10 ft long rotor, 304 S/S, 24" dia, single pitch 1/4" thick flights
Special length, pitch, material and construction also available

Intermediate Bearings Roller

Intermediate Bearing Assembly, 65 mm
Intermediate Bearing Assembly, 80 mm
Intermediate Bearing Assembly, 100 mm
Intermediate Bearing Assembly, 140 mm
Flex-Coupling, 5-Ring

Intermediate Bearings CEMA

CEMA Hanger Bearings, c/w Bushing

Spirals

Shaftless Spirals, 210 mm dia, no insert 
Shaftless Spirals, 210 mm dia, no insert 
Shaftless Spirals, 210 mm dia, no insert 
Shaftless Spirals, 210 mm dia, no insert 
Shaftless Spirals, 210 mm dia, no insert 
Shaftless Spirals – Available various diameters, pitch, and lengths 
Two half couplings (drive shaft and spiral)

Wear Liners

Wear Liners, BioWear UHMW Inserts – various thicknesses
Wear Bars four 1-1/4 wide x 10 ft long, 400 Brinnel bars

Conveyor Drives

Drive Motors
Gear Reducer (Nord, Flender, SEW Euro Drive) 
Drive Shaft 
Tail Shaft
Drive Shaft Bearing
Tail Shaft Bearing

Conveyors Parts

Set of Gaskets (12" Trough, Neoprene 50 Duro) 
Set of Packing ( 1/2" sq, Teflon Impregnated, 4 ring) 
Set of Packing ( 1/2" sq, Teflon Impregnated, 2 ring) 
Grease Lantern Ring
Shaft Wear Sleeves
4 ft long, 1/8" thick 304 S/S, turned down edges, and bolted 
4 ft long, 1/8" 304 S/S, turned down edges, and clamped 
4 ft long, 1/8" thick 304 S/S, turned down edges, hinged and clamped

Slide Gates

Electric Slide Gate Actuator (Limitorque MX-05) 
Pneumatics Slide Gate Actuator
Pneumatic Actuator, FRL Unit) 
Set of Slide Gate Seals (12" x 18")

Controls

Safety Pull Cord Unit 
Motion Sensor Probe
Ultra-Sonic Sensors
Torque Overload
Limit Switches