Hyundai Steel Launches $5.8 Billion Louisiana Mill Project

Steel News  |  2026-09-07 22:12:01   |   By

Hyundai Motor and Kia have already committed to purchasing 800,000 tons of automotive steel, while POSCO, which owns a 20% interest in HPLS, will market another 600,000 tons, a news release said.

Summary
  • Hyundai Steel launches Louisiana project: The company has broken ground on the Hyundai-POSCO Louisiana Steel (HPLS) electric arc furnace mill in Donaldsonville. The $5.8 billion facility will have annual production capacity of 2.7 million tons of flat steel.
  • Automotive steel takes priority: Around 1.8 million tons of the planned output will be automotive steel, with the remaining 900,000 tons designated for general applications. Hyundai Motor and Kia have committed to purchasing 800,000 tons, while POSCO will market another 600,000 tons.
  • Lower-carbon production planned: Commercial production is targeted for the first quarter of 2029. The mill will combine direct reduced iron, scrap, electric arc furnace technology, renewable energy and carbon capture, with Hyundai Steel expecting emissions to be around 70% lower than conventional blast furnace production.

Hyundai Steel Breaks Ground on $5.8 Billion Louisiana Mill

The Hyundai-POSCO Louisiana Steel project will target annual production of 2.7 million metric tons, including 1.8 million tons of automotive steel, with commercial operations scheduled to begin in 2029.

By Paul Ploumis
Published September 7, 2026

Key Points

  • Hyundai Steel and its partners held a ceremonial groundbreaking for the $5.8 billion HPLS mill in Donaldsonville, Louisiana.
  • The electric-arc-furnace facility is designed to produce 2.7 million metric tons of flat steel annually.
  • Commercial production is targeted for the first quarter of 2029.
  • Hyundai Steel expects the planned production process to cut emissions by about 70% compared with conventional blast-furnace steelmaking.

MONTREAL (Scrap Monster): Hyundai Steel and its partners have held a ceremonial groundbreaking for a major steelmaking project in Louisiana, advancing plans to establish a local production base serving the U.S. automotive market.

$5.8 Billion HPLS Mill Targets 2.7 Million Tons

The September 4 ceremony marked the launch of the Hyundai-POSCO Louisiana Steel, or HPLS, electric-arc-furnace mill in Donaldsonville.

The $5.8 billion facility is designed to produce 2.7 million metric tons of flat steel annually. Automotive steel will account for 1.8 million tons of planned output, while the remaining 900,000 tons will serve general applications.

Upon reaching full capacity, the plant is expected to generate approximately $4 billion in annual revenue.

Automakers and POSCO Commit to Planned Output

Hyundai Motor and Kia have committed to purchasing 800,000 tons of automotive steel. POSCO, which holds a 20% interest in HPLS, will market another 600,000 tons, according to a company news release.

Production Targeted for Early 2029

Commercial production is scheduled to begin in the first quarter of 2029.

The mill will use direct reduced iron and steel scrap in electric arc furnaces, supported by renewable power and advanced carbon-capture technology.

Hyundai Steel expects the planned production process to reduce emissions by approximately 70% compared with traditional blast-furnace production. The facility will also reduce the company’s dependence on steel exports from South Korea.

Louisiana Site Offers Automotive and River Access

The Donaldsonville location is close to major automotive manufacturing operations and offers transportation access through the Mississippi River.

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