Iron Oxide Pigments Statistics and Information - 2018

Key Figures

Iron oxide pigments (IOPs) were mined domestically by three companies in three States. Production, which was withheld to avoid disclosing company proprietary data, decreased in 2018 from that of 2017.

Iron oxide materials yield pigments that are nontoxic, nonbleeding, weather resistant, and lightfast.   Natural iron oxides include a combination of one or more ferrous or ferric oxides, and impurities, such as manganese, clay, or organics.   Synthetic iron oxides can be produced in various ways, including thermal decomposition of iron salts, such as ferrous sulfate, to produce reds; precipitation to produce yellows, reds, browns, and blacks (e.g., the Penniman-Zoph process); and reduction of organic compounds by iron (e.g., nitrobenzene reduced to aniline in the presence of particular chemicals) to produce yellows and blacks.   Reds can be produced by calcining either yellow or blacks.

Domestic Production and Use

Salient Statistics20142015201620172018
Sold or used, finished natural and synthetic IOP4530053500485004790052000
Imports for consumption175000176000179000179000180000
Exports, pigment grade87908930158001350012000
Consumption, apparent212000221000212000213000220000
Price, average value, dollars per kilogram1.581.461.461.441.41
Net import reliance as a percentage of reported consumption>50>50>50>50>50

Iron oxide pigments (IOPs) were mined domestically by three companies in three States. Production, which was withheld to avoid disclosing company proprietary data, decreased in 2018 from that of 2017. Six companies, including the three producers of natural IOPs, processed and sold about 52,000 tons of finished natural and synthetic IOPs with an estimated value of $74 million, significantly below the most recent sales peak of 88,100 tons in 2007. About 55% of natural and synthetic finished IOPs were used in concrete and other construction materials; 20% in coatings and paints; 5% in foundry sands and other foundry uses; 3% each in animal food and industrial chemicals; 2% each in cosmetics and plastics;1% in glass and ceramics; and 9% in other uses.

Tariff

Tariff ItemsNumber
Natural: Micaceous iron oxides2530.90.2000
Natural: Earth colors2530.90.8015
Iron oxides and hydroxides containing 70% or more by weight Fe2O3: Synthetic: Black2821.10.0010
Synthetic: Red2821.10.0020
Synthetic: Yellow2821.10.0030
Synthetic: Other2821.10.0040
Synthetic: Earth colors2821.20.0000

Events, Trends, and Issues

In 2018, domestic mine production of crude natural IOPs decreased slightly owing to a major producer reducing mine output to draw down stocks after excess crude production in 2016 and 2017. Production and sales of finished natural and synthetic IOPs increased by about 9%. Domestic production of crude natural IOPs and production and sales of synthetic IOPs are expected to increase in 2019, owing in part to an increase in construction and refurbishment projects, resulting from the destruction of buildings, homes, and infrastructure that took place in 2017 and 2018 during hurricane seasons along the Gulf Coast and in southeastern States, and to a second consecutive year of significant wildfires in some Western States.

In the United States, residential construction, in which IOPs are commonly used to color concrete block and brick, ready-mixed concrete, and roofing tiles, increased during the first 9 months of 2018 compared with the same period in 2017; housing starts and completions each rose by about 6%. Spending on residential and nonresidential construction increased by 7% and 5%, respectively, during the first 9 months of 2018 compared with the same period in 2017.

Exports of pigment-grade IOPs decreased by about 13% during the first 9 months of 2018 compared with the same period in 2017, mostly owing to a significant decrease in exports to Belgium and China; more than 87% of pigmentgrade IOPs went to Mexico, China, Belgium, Chile, Brazil, Thailand, the United Kingdom, and Germany, indescending order of quantity. Exports of other grades of iron oxides and hydroxides, nearly double those of pigment grade, decreased by about 40% during the first 9 months of 2018 compared with those of the same period in 2017. About 97% of exports of other grades of iron oxides and hydroxides went to Spain, Canada, China, Mexico, Israel, Australia, Argentina, and Belgium, in descending order of quantity. Total imports of natural and synthetic IOPs decreased slightly in 2018 compared with those in 2017. 

A company in Utah continued to ramp up production and marketing of its high-purity “advanced natural” iron oxides, mostly composed of goethite and hematite. The company sold its natural IOP products to the paints and coatings industries, promoted its transparent IOP products to the woodstains market, and marketed IOP products to the energy and biogas industries as desulfurization catalysts to compete with costly synthetic iron oxide catalysts commonly used in scavenging the highly corrosive hydrogen sulfide gas produced in the anaerobic conversion of biomass.

A major international IOP-producing company, with production facilities in many countries, completed the acquisition of a U.S. company that historically was a significant producer of crude and synthetic IOPs. The U.S. company produced a variety of natural and blended IOPs and ecofriendly, transparent IOP products, mostly by recovering iron oxide from waste streams and drainage and iron-bearing waste piles from current and closed coal and iron ore mines, especially in the Eastern States. The same company, partnering with the State of Virginia, donated 100 hectares, including a site for walking and biking recreational use as an extension to an adjacent State park; newly constructed trails with naturally colorful cliffs opened in 2018.

A major iron-oxide-producing company based in Germany was planning to expand its synthetic IOP production capacities of black and red pigments in Germany; black, red, and yellow pigments in China; and yellow pigments in Brazil, reaching a total global production capacity of more than 400,000 tons per year by 2019.

World Mine Production and Reserves

Mine production States20172018Reserves
Austria (micaceous IOP)35003500
Cyprus (umber)40004000
France10001000
Germany200000200000
India (ocher)2200000230000037000000
Pakistan (ocher)8000080000
Spain (ocher and red iron oxide)1600016000

World Resources

Domestic and world resources for production of IOPs are adequate. Adequate resources are available worldwide for the manufacture of synthetic IOPs.

Substitutes

Milled IOPs are probably the most commonly used natural minerals for pigments. Because IOPs are color stable, low cost, and nontoxic, they can be economically used for imparting black, brown, red, and yellow coloring in large and relatively low-value applications. Other minerals may be used as colorants, but they generally cannot compete with IOPs because of their higher costs and more limited availability. Synthetic IOPs are widely used as colorants and compete with natural IOPs in many color applications. Organic colorants are used for some colorant applications, but many of the organic compounds fade over time from exposure to sunlight.